Operating 35 Automated High-Speed Full-Servo Lines (600 pcs/min) producing 1.5 Billion Units / Year across 9 hygiene categories in Class 100,000 cleanrooms. Sourcing Sumitomo SAP and FSC virgin fluff pulp.
Annual Production Capacity
GMP Cleanroom Campus
Dust-Free Production Standard
R&D Formulation Engineers
From infant care to medical adult incontinence, hospital nursing underpads, and feminine sanitary hygiene — all customizable with proprietary cores, backsheet prints, and retail packaging.
Custom Ultra-Thin & 3D Breathable OEM Baby Diapers
360° Elastic Waistband Toddler Training Pants
Heavy Incontinence & Clinical Care Adult Briefs
Discreet Protective Incontinence Underwear
Hospital-Grade Disposable Surface & Incontinence Protection
EDI Pure Water Spunlace Nonwoven Wipes
Ultra-Thin Anion & Organic Cotton Feminine Care
Hospital-Approved Postpartum Lochia & Surgical Pads
Leak-Proof Pet Incontinence & Housebreaking Hygiene
100% Certified Bamboo Fiber & Compostable PLA Hygiene
End-to-end turnkey support from technical core formulation and lab prototypes to packaging die-lines, high-speed production, and international shipping.
Analyze buyer target territory (North America, EU, Middle East, Africa, LATAM), target consumer demographics, retail price point, required certifications (CE, FDA, ISO), and custom branding requirements.
Configure exact SAP grammage (Sumitomo/BASF), fluff pulp ratio (Weyerhaeuser FSC), topsheet pattern (3D Pearl, Diamond, Flat), elastic strand count, backsheet breathability rate (WVTR), and functional chips.
Assemble customized diaper prototypes in our R&D pilot lab within 5-7 business days. Perform Rothwell absorbency testing, rewet analysis (< 0.2g), tensile pull tests, and courier physical samples to client for approval.
Provide CAD die-lines for printed polybags, stand-up zipper bags, or retail cartons. Calculate carton CBM, palletization layout, and container loading efficiency to maximize cargo volume by 12-18%.
Mass production on 600-800 pcs/min full-servo lines in Class 100,000 cleanrooms. 100% inline machine-vision CCD camera inspection, metal detection, and automatic rejection of defective units.
Issue official Certificate of Analysis (COA), microbiological test report, SGS inspection, and Bill of Lading documentation. Seamless freight dispatch via Xiamen Port with full tracking.
We partner exclusively with world-renowned chemical and nonwoven suppliers to guarantee clinical safety, low rewet performance, and EU/US regulatory compliance.
Full testing qualification for new national sanitary napkin & absorbent hygiene standards
Quality Management System for Disposable Hygiene Manufacturing
Medical Device Quality Management (Medical Underpads & Adult Care)
Class I Medical Disposable Nursing Pads & Incontinence Aids
Foreign Manufacturing Establishment for Hygiene Incontinence
Tested for harmful substances; certified safe for baby skin contact
100% Certified Responsible Virgin Fluff Pulp
Global Standard for Personal Care & Hygiene Products (Grade AA)
Clinical dermatological safety test with zero skin irritation
Evidence-dense technical answers regarding SAP formulations, container loading volumes, rewet performance, and international customs documentation.
A Traditional Fluff Pulp Core relies heavily on high wood pulp volume (70-80%) blended with loose SAP granules, creating a bulkier diaper (35-45g) suitable for budget markets. A Composite SAP Core (also known as SAP Paper Core) uses multiple ultra-thin airlaid substrate layers mechanically sandwiching high-purity SAP (up to 70% SAP by weight). This produces an ultra-thin (1.5mm to 2.0mm) profile that absorbs up to 900ml without clumping, shifting, or breaking during vigorous toddler movement.
Rewet value (the amount of fluid forced back to the topsheet under body pressure) is strictly controlled through three engineering barriers: 1) Utilizing Japanese Sumitomo Seika SAP with rapid fluid gelation under pressure (AUP ≥ 25 g/g at 0.7 psi); 2) Incorporating a high-bulk 45gsm Acquisition Distribution Layer (ADL) that channels fluid longitudinally within 3 seconds; 3) Micro-embossed hydrophobic topsheet fibers that maintain zero liquid capillary retention against baby skin.
We maintain comprehensive export compliance dossiers including: ISO 9001:2015 Quality Management, ISO 13485 Medical Device Management, CE MDR (EU) 2017/745 Declaration of Conformity, U.S. FDA Facility Registration (FEI), OEKO-TEX Standard 100 Class 1 (Baby contact safe), FSC Chain-of-Custody (FSC-C149802 for 100% sustainable timber pulp), and SGS independent microbiological & heavy metal test reports.
All wood fluff pulp sourced for our EU-bound production is 100% certified under FSC Chain-of-Custody from sustainably managed plantation forests in the Southeastern United States. We maintain complete GPS polygon geolocation data of harvesting plots, statutory due diligence statements (DDS), and traceability documentation from pulp mill to finished product to ensure seamless compliance with EUDR Regulation (EU) 2023/1115.
For custom private label production with your own branded packaging polybag: Single size MOQ is 1x20GP container (approx. 150,000 to 180,000 pieces). For mixed-size orders, we recommend 1x40HQ container (approx. 360,000 to 400,000 pieces), which can combine 3 to 4 sizes (e.g., S, M, L, XL). For trial orders or unprinted plain packaging, lower minimums can be negotiated on a case-by-case basis.
Depending on diaper thickness, core compression, and polybag count: A standard 40HQ container holds approximately 360,000 to 420,000 pieces of ultra-thin baby diapers (vacuum packed in high-density bales or compressed polybags); approximately 90,000 to 115,000 pieces of adult incontinence tape diapers; approximately 85,000 to 95,000 pieces of adult pull-up pants; and approximately 180,000 to 220,000 pieces of 60x90cm nursing underpads. We supply custom 3D container loading plans with every proforma quotation.
Standard stock quality samples are provided FREE of charge with international courier shipping arranged via buyer's DHL/FedEx/UPS freight collect account. For customized prototypes with client-specified SAP formulations, dimensions, or backsheet materials, our R&D pilot lab produces samples within 5-7 working days.
We operate under standard international trade incoterms including FOB (Xiamen / Quanzhou / Shenzhen), CIF, CFR, and DDP (Delivered Duty Paid). Standard payment terms are 30% T/T deposit upon order confirmation and artwork sign-off, with the 70% balance payable against Bill of Lading (B/L) copy. For reputable public retail conglomerates or established repeat clients, Irrevocable Documentary Letters of Credit (L/C at sight) are fully supported.
